1. Counting separated opaque cartons
A carton conveyor can mount the sensor on one side and a suitable passive reflector on the other. Each separated opaque carton interrupts the returned red beam and changes the switching output for the machine counter. The reflector-dependent sensing range defines the available optical span, and actual target spacing must allow distinct transitions.
Problem Solved
Each qualified carton passage produces a discrete electrical event for counting, while the passive reflector avoids the need to route a receiver power cable across the conveyor.
Opaque cartons
Relay
Retro-reflective
2. Monitoring accumulation at a transfer point
At a conveyor transfer, a load remaining between the sensor and reflector holds the optical path in the blocked condition. The machine controller can evaluate the duration of this state to identify sustained occupancy. Light switching provides the detection logic, and the electrical connection links the sensor to local machine wiring.
Problem Solved
A sustained beam blockage identifies a transfer position that remains occupied, helping the controller coordinate upstream release before additional loads enter the same constrained space during production.
Load accumulation
Light switching
Beam interruption
3. Checking opaque sheet continuity
An opaque sheet feeder can direct the returned optical beam through the expected material path so an intact sheet normally blocks received light. A break or runout restores light and changes the switching state. Visible red illumination assists initial positioning, while the documented enclosure rating supports exposed mounting in the machine.
Problem Solved
A change in the received-light state gives the controller an electrical indication of missing material at the monitoring position, supporting a coordinated response when sheet feed is interrupted.
Opaque sheet
Visible red light
Material continuity