1. Counting separated parts on a feeder
A feeder can present separated opaque parts in front of the sensor so each part returns red light to the same mounting side. The sensing-range potentiometer establishes the working sensitivity using representative surfaces and clear gaps. External counting logic evaluates the PNP state after checking actual target reflectance, transit speed and separation against the stated response and switching-frequency limits.
Problem Solved
A part-passage reference helps external counting logic track separated components, using locally adjusted reflected-light sensing while keeping the optical components and wiring on one mounting side.
Part counting
Reflected-light sensing
Range adjustment
2. Checking an insert in an assembly fixture
An assembly fixture can present an expected insert at a repeatable distance facing the sensor. The potentiometer establishes a reflected-light condition using loaded and empty fixture samples, and external inspection logic samples the switching state when the assembly is seated. Setup checks insert material, background return and placement tolerance because energetic detection depends on the amount of returned light.
Problem Solved
An insert-present reference helps external inspection logic identify an empty assembly location before the next operation, using an adjusted reflected-light condition at the fixture’s presentation point.
Insert inspection
Assembly fixture
Adjustable range
3. Confirming a carrier at a transfer stop
A transfer stop can bring a defined carrier surface into the sensor’s working distance. The sensing-range potentiometer establishes the returned-light condition, and the light/dark rotary switch selects the output behavior for external transfer logic. Setup checks seated gap, actual carrier finish and background reflections, using the shorter gray and black limits where those surfaces represent the carrier.
Problem Solved
A seated-carrier reference helps external transfer logic coordinate the next release at a defined stop, using reflected light from a nearby surface and a selectable switching state.
Carrier arrival
Light/dark selection
Reference-target limits