Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 Safety Relay

$ 172.50

Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 safety relay delivers SIL 3, PL e protection for emergency stop and safety door monitoring in compact form.

SKU Phoenix-2981017 Category

Product Description

Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 Safety Relay – Advanced SIL 3 Protection

The Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 safety relay is engineered for critical safety functions such as emergency stop circuits and protective door monitoring. Built to meet SIL 3 and Performance Level e standards, it offers secure isolation and rapid reaction times in both frequent and infrequent demand applications. Its slim 22.5 mm design conserves valuable control cabinet space while maintaining high functional integrity. Approved under multiple international safety regulations, this relay is an ideal choice for industrial sectors where preventing dangerous movements and ensuring worker protection are essential.

The PSR-SPP-24DC/ESP4/2X1/1X2 safety relay is equipped with dual enabling current paths and an additional signaling output for straightforward integration into safety systems. Its optimized design minimizes inrush current, making it highly compatible with modern failsafe controllers. Maintenance teams appreciate its push-in wiring terminals for fast setup, LED indicators for immediate status checks, and durable construction that reduces replacement needs. In production plants, process industries, or power environments, the device helps ensure that machines shut down safely when required, boosting both compliance and operational confidence while reducing costly downtime.

Why Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2?

The PSR-SPP-24DC/ESP4/2X1/1X2 stands out because it combines SIL 3 safety integrity with compact design and effortless integration. Unlike standard relays, it’s optimized for high-demand emergency stops and protective door monitoring, offering both reliability and space efficiency. Its advanced compatibility with failsafe controllers ensures seamless adoption in modern automation systems. For engineers who value efficiency, safety, and compliance in one device, this relay is a trusted solution that reduces complexity while enhancing system resilience.

What Problem Does It Solve?

Industrial environments demand reliable protection against hazardous machine movements, yet downtime from unreliable safety devices can cripple productivity. The PSR-SPP-24DC/ESP4/2X1/1X2 solves this by providing dependable emergency shutdowns and safe isolation in critical processes. It mitigates risks of injury, equipment damage, and regulatory non-compliance. By ensuring rapid response and long service life, it helps manufacturers achieve both safety and efficiency, giving operators confidence that their systems are safeguarded against unexpected faults or dangerous conditions.

 


Key Features & Specifications – Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 : 2981017

Feature Details Benefit
Safety Standards SIL 3 (IEC 61508, EN IEC 62061), Cat. 4/PL e (ISO 13849-1) Ensures compliance with strict global safety regulations
Control Type 1-channel with safe isolation Simple and secure monitoring setup
Enabling Paths 2 NO safety outputs Provides redundancy for higher safety integrity
Signal Contact 1 NC signaling path Offers feedback for system diagnostics
Response Times Typical 60 ms start, 20 ms release Fast safety response for critical processes
Connection Technology Push-in terminals, pluggable Faster installation and maintenance
Housing Width 22.5 mm Saves space in control panels
Approvals CE, cULus, DNV, Functional Safety certification Globally accepted for industrial applications
Operating Conditions -20 °C to +55 °C, IP20 Reliable in demanding environments
Service Life ~10⁷ mechanical cycles Long-lasting, reduces replacement frequency

Download PSR-SPP-24DC/ESP4/2X1/1X2 2981017 Datasheet

 


Commercial Data – Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 : 2981017

Commercial Attribute Value
GTIN Number 4017918911072
Traffic Number (Customs Tariff Code) 85371098
Weight 182.5 g (incl. packing) / 199.6 g (net)
Country of Origin Germany (DE)

 


The Applications for PSR-SPP-24DC/ESP4/2X1/1X2 Safety Relay

1. Robotic Cell Guard Door Monitoring in Automotive Assembly

In an auto assembly plant, robotic welding stations often require guarded enclosures with interlocked doors. If a maintenance door is inadvertently opened, the safety relay immediately disables robot motion. The dual enabling paths provide redundancy, and the fast 20 ms release ensures motion is halted before personnel can enter. The push-in terminals speed up field replacement, and the slim 22.5 mm width allows compact integration into the robot’s control cabinet.

2. Emergency Stop on Packaging Lines

On high-speed packaging machines, multiple E-stop buttons along the line must instantly halt conveyors and presses. The PSR-SPP’s ability to operate in both low- and high-demand modes ensures dependable emergency shutdowns. Its built-in diagnostics via LED status indicators allow maintenance staff to quickly locate faults, minimizing downtime. The force-guided contacts ensure safe monitoring of the relay itself, ensuring the system fails to safe in case of internal faults.

3. Safety Integration in Food & Beverage Filling Machines

In a beverage plant with filling, capping, and labeling stations, operators open covers for cleaning or inspection. Each access cover is fitted with safety switches monitored by the relay. The compact relay fits inside dense machine control panels, while its approved certifications (SIL 3 / PL e) help the plant satisfy regulatory audits. Because of the inrush current reduction feature, it can interface reliably with failsafe controllers and avoid nuisance shutdowns due to startup transients.

4. Burner Shut-off in Chemical Reactor Systems

In process environments like chemical reactors, safety requirements include shutting off burners or pumps in hazardous conditions. The safety relay monitors emergency shutdown circuits and valve status feedback. Its safe isolation feature ensures separation between control logic and power side. The signaling contact provides feedback to the control room about the safety state. The high mechanical life (≈10⁷ cycles) assures long-term reliability in often-activated safety operations.

 


Related Products & Accessories – Phoenix Contact PSR-SPP-24DC/ESP4/2X1/1X2 : 2981017

Category Model / Part Name Part Number Benefit
Accessory – Coding Profile CP-MSTB 1734634 Prevents mismating of connectors; red insulating material ensures correct slot positioning.
Accessory – Coding Section CR-MSTB 1734401 Provides secure keying between plug and header; increases installation safety.
Tool – Crimping Pliers CRIMPFOX 6 1212034 Designed for ferrules 0.25–6.0 mm²; ensures reliable wiring for the push-in terminals.
Safety Relay Family PSRclassic Series Various models Offers compatible safety relays with different channel and contact configurations.

 


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