$ 197.57
Discover the SICK FC1A-DZ2A1A FlexChain Host for streamlined sensor networking, fast setup, and reliable light grid control in demanding automation environments.
The SICK FC1A-DZ2A1A FlexChain is a compact and versatile host unit built to centralize and manage multiple automation light grid sensors in one streamlined chain. It reduces wiring demands, speeds up installation, and provides a clean way to integrate different SICK photoelectric sensor types into a single system. Thanks to its fast startup, rugged enclosure, and broad industrial temperature rating, it adapts well to demanding applications. With simple USB-based setup and compatibility with modern communication interfaces, it enables quick commissioning and dependable operation in environments that require precise detection and continuous uptime.
The FC1A-DZ2A1A FlexChain Host delivers practical advantages by allowing various sensor technologies to operate collaboratively within one structured network. This brings down hardware complexity and helps engineers configure measurement zones, logic functions, and diagnostics without excessive programming. Its rapid response time supports high-speed processes, while its robust protection against shock, vibration, and electrical interference ensures consistent performance on busy production lines. The device’s smart configuration tools make it easy to adapt the setup to changing machine requirements, ultimately improving detection accuracy, minimizing downtime, and reducing the workload on downstream control systems.
The SICK FC1A-DZ2A1A FlexChain stands out because it transforms a group of sensors into one intelligent, coordinated system. Instead of scattered devices and tangled wiring, you gain a compact host that organizes everything with clarity and speed. It’s designed for engineers who want cleaner setups, faster configuration, and a smart backbone that grows easily with evolving automation needs.
The FC1A-DZ2A1A solves the challenge of managing multiple sensing points across a machine or conveyor without complex wiring or heavy PLC programming. It unifies diverse sensors into a single chain, unlocking synchronized measurement, faster diagnostics, and stable communication. This reduces installation time, cuts troubleshooting effort, and ensures reliable detection even in demanding environments.
| Feature | Details | Benefit |
|---|---|---|
| Device Type | FlexChain Host Unit | Centralizes and manages multiple sensors through one controller for cleaner, simpler system architecture. |
| Supported Sensor Types | Photoelectric sender/receiver, retro-reflective, proximity sensors | Enables mixed detection technologies in one chain, reducing the need for separate controllers. |
| Configuration Method | USB setup with SOPAS ET engineering tool | Provides fast setup, easy adjustments, and minimal programming effort. |
| Parameterization Options | Sensor settings, zone definition, measurement tools, logic and interface parameters | Highly adaptable to specific machine layouts and functional requirements. |
| Communication Interfaces | IO-Link (COM3), CANopen | Integrates smoothly into modern automation platforms with reliable high-speed data exchange. |
| Response Time | ≤ 35 ms | Ensures rapid detection and supports fast-moving production lines. |
| Startup Time | < 1 second | Reduces downtime during resets or system restarts. |
| Supply Voltage | 24 V DC | Matches common industrial power systems for easy installation. |
| Max Current Consumption | 600 mA at full load | Designed to support a large number of connected sensors. |
| Outputs | 2 digital outputs (Q1, Q2), 1 digital input | Supports simple logic decisions directly at the host, reducing PLC load. |
| Data Length | 32 bytes process data | Provides rich sensor information for advanced monitoring and diagnostics. |
| Housing Material | ABS industrial-grade plastic | Lightweight yet durable for long service life. |
| Protection Ratings | IP65 / IP67 | Operates reliably in dusty, humid, or washdown environments. |
| Connectivity | M12 5-pin, M8 4-pin, USB Micro-B | Universal industrial connectors for quick plug-and-play wiring. |
| Vibration & Shock Resistance | Up to 30 g shock / 10 g vibration | Maintains consistent performance in harsh mechanical environments. |
| Operating Temperature | –25°C to +50°C | Suitable for a wide range of indoor and outdoor industrial conditions. |
| Weight | Approx. 170 g | Compact and lightweight for flexible mounting. |
| Certifications | CE, UKCA, UL, China RoHS, IO-Link and CANopen certificates | Meets strict global compliance requirements for regulated industries. |
| Smart Task Support | Base logic functions | Allows decentralized decision-making and reduces PLC execution load. |
| Enclosure Synchronization | Cable-based synchronization | Ensures stable communication across long or complex sensor chains. |
| Output Protections | Short-circuit protection, pulse suppression, reverse polarity | Prevents damage and ensures long-term operational safety. |
Download SICK FC1A-DZ2A1A (1091611) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084440656 |
| Weight | 336 g |
| Country of Origin | Malaysia |
In high-speed packaging environments, products often arrive in mixed sizes, and even small variations can disrupt downstream machinery. By combining several photoelectric sensors into one coordinated chain, the FC1A-DZ2A1A creates a virtual width-checking frame that adapts to changing product formats. The quick response time allows the system to identify crooked items or unexpected expansion in a pack before it reaches the sealing or labeling stage. This reduces stoppages, prevents misalignment, and gives technicians a clearer diagnostic view of which sensor detected the issue, resulting in smoother line flow and fewer manual interventions.
Distribution centers use automated conveyors to move large pallet loads, and incorrectly stacked items can cause major bottlenecks. The FlexChain host links multiple detection points into a single structure that can assess a pallet’s height and side profile in one pass. Instead of relying on isolated sensors, the chain forms a continuous detection curtain that catches overhang, uneven stacking, or items protruding into restricted areas. Its multi-protocol connectivity lets the system alert warehouse control software immediately, minimizing handling delays and preventing pallets from reaching unsafe or incompatible downstream equipment.
Manufacturing areas with heavy dust, oil mist, or periodic washdowns require a sensor network that remains stable under environmental stress. The FC1A-DZ2A1A, paired with robust optical sensors, forms a protective detection field around machine entrances. Even when positioning space is limited, the chain layout simplifies routing and reduces cable clutter. Its strong resistance to shock and vibration ensures that the detection points remain aligned, while built-in diagnostics help maintenance teams identify contamination or interference before performance drops. This keeps operators safe and ensures that machine access is monitored consistently even in harsh conditions.
Machining lines often switch between different tooling setups, requiring a detection system that can adapt quickly without extensive rewiring. The FlexChain host enables multiple sensing technologies—such as proximity and retro-reflective sensors—to work together as one configurable group. During a tool change, the system verifies fixture position, tool presence, and enclosure status using logic defined directly in the host. This reduces dependence on the main PLC and speeds up reconfiguration for new jobs. Operators gain clearer visibility of which station or sensor requires attention, minimizing downtime and improving overall workflow consistency.
| Category | Model / Name | Part Number | Benefits |
|---|---|---|---|
| FlexChain Adapter | FCA-A1Z2A1AZ | 6073035 | Expands system compatibility and allows additional sensor integration into the FlexChain network. |
| FlexChain Booster | FCA-BZZ2A1A1 | 6073036 | Amplifies signal and power to maintain stable operation in long or complex FlexChain setups. |
| FlexChain Adapter (Special) | FCA-A1Z2A1AZS01 | 1149326 | Designed for measurement data transfer from WTT12LC-Bxx6x and WTT12LC-Bxx9x sensor families. |
| IO-Link Network Module | SIG200-0A0412200 | 1089794 | Provides distributed IO-Link connectivity and enhances communication with automation systems. |
| IO-Link Network Module | SIG200-0A0G12200 | 1102605 | Flexible IO-link industrial module suitable for broader system integration and data handling. |
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