1. Low-Impact Pneumatic Clamping for Electronics Assembly
Used to control low-pressure pneumatic cylinders during the assembly of fragile smartphone components (e.g., screens or PCBs). The valve isolates the high-pressure pilot air from the low-pressure working air, allowing the cylinders to operate gently at 0.5 to 1.5 bar without stalling the valve.
Problem SolvedPrevents damage to delicate electronic parts caused by standard 6-bar clamping forces. Standard internal-pilot valves fail to switch at low pressures (<2.5 bar), but this external pilot model allows the main line to run at very low pressures while maintaining reliable high-speed switching.
External Pilot (AZD)Operating Pressure -0.9 bar ... 10 barCleanroom Class 6Pilot Pressure 2.5 bar ... 10 bar
2. Vacuum-Driven Wafer Handling in Photovoltaic Manufacturing
Controls double-acting vacuum actuators or routes vacuum to suction cups for lifting brittle solar wafers. The valve directs the vacuum source to the gripping head while venting the other port to the atmosphere, ensuring rapid grip and release cycles in a cleanroom environment.
Problem SolvedEnables reliable switching of negative pressure (vacuum) for handling extremely brittle materials where positive pressure cannot be used. The high nominal flow rate (700 l/min) ensures rapid evacuation and fast cycle times required for high-volume solar cell production.
Operating Pressure -0.9 bar (Vacuum)Standard Nominal Flow Rate 700 l/min5/2-way MonostableISO Class 6 Cleanroom
3. Reliable Actuation in Woodworking Machines with Fluctuating Air Supply
Operates pneumatic clamps and stops on large woodworking CNC routers where the main plant air supply fluctuates due to heavy intermittent loads. The external pilot supply ensures the valve switches firmly even if the main line pressure drops momentarily.
Problem SolvedEliminates valve stalling and incomplete actuation caused by pressure dips in the main plant air supply (dirty/fluctuating air). The separation of the pilot and power units protects the control mechanism from pressure spikes and ensures safety-critical clamping remains engaged.
External Pilot Air SupplyVibration Resistance Level 2Pneumatic Spring ResetCRC 2 Corrosion Resistance