Omron XW2Z-100J-G1 Servo Drive Connection Cable

Technical Overview

The Omron XW2Z-100J-G1 is a specialized, 1-meter connecting cable designed for establishing a reliable link between Omron's CJ1W series Position Control Units and R88D-GT series servo drivers. This cable is specifically engineered for 2-axis control applications, facilitating high-speed communication and power transmission necessary for precise motion control.

Key Features

Specifically designed for Omron CJ1W-NC[]34 Position Control Units.
Compatible with Omron R88D-GT Servo Drivers.
Facilitates control for 2-axis systems.
Cable length of 1 meter.
UL2464 Interface Cable type.

Technical Specification Matrix

Parameter	Value
Product Type	Servo Drive Direct Connection Cable
Applicable Unit	CJ1W-NC[]34
Applicable Driver	R88D-GT
Number of Axes	2
Cable Length	1 m
Rated Current	0.5 A
Power Supply Voltage	24 VDC
Dielectric Strength	500 VAC for 1 min (leakage current: 1 mA max)
Insulation Resistance	50 MΩ min. (at 500 VDC)
Ambient Operating Temperature	0 to 80 °C
Cable Type	UL2464 Interface Cable

Industrial Applications

1. Automated Pick-and-Place Gantry System

Connecting a CJ1W series 2-axis position controller to two R88D-GT servo drives that operate the X and Y axes of a gantry robot. The application involves high-speed, repetitive pick-and-place operations for small electronic components on a PCB assembly line.

Problem Solved

Provides a pre-terminated, reliable connection solution, eliminating wiring errors and ensuring signal integrity for precise, coordinated motion between the two servo axes. The 1-meter length is ideal for compact machine layouts where the controller and drives are in close proximity.

2-axis controlGantry RobotCJ1W-NCR88D-GTServo DrivePick-and-Place

2. CNC Spindle and Feed Axis Synchronization

Used in a compact CNC milling machine to link a dual-axis motion controller (CJ1W-NC) with the servo drives controlling the spindle rotation (Axis 1) and the primary feed axis (Axis 2). The system requires tight synchronization for operations like threading or tapping.

Problem Solved

The dedicated cable ensures a noise-immune, high-speed connection necessary for the precise synchronization between the spindle's position and the cutting tool's feed rate, which is critical for achieving accurate thread pitches and preventing tool breakage. The 0.5A current rating is sufficient for the control signals.

CNC MachiningServo SynchronizationMotion Control UnitSpindle ControlFeed AxisCJ1W-NC

3. Material Web Handling and Tensioning Control

Implementing a master-slave control system for a material web process, such as film or paper manufacturing. A CJ1W controller is connected via the XW2Z-100J-G1 to two R88D-GT servo drives; one drive controls the infeed roller speed while the second controls the tensioning roller.

Problem Solved

This cable provides a robust physical link for the coordinated control commands sent to the two servo drives. This is essential for maintaining consistent material tension, preventing stretching or tearing, and ensuring uniform product quality. The cable's 80°C operating temperature rating makes it suitable for warm industrial environments.

Web HandlingTension ControlMaster-Slave ControlServo DrivesCJ1W Position ControlR88D-GT