1. Automotive Brake Disc Runout Verification
Measuring the axial runout of automotive brake rotors during quality control processes [4.1.8]. The flat back design allows the indicator to be rigidly mounted on a magnetic comparator stand while the spindle traces the rotating surface.
Problem SolvedTraditional dial indicators can introduce operator reading parallax errors and require manual zero-setting on every part. The absolute linear encoder provides immediate absolute positioning without re-zeroing, while the 0.0001" resolution and ±0.0001" accuracy ensure micro-deviations are reliably captured.
Axial RunoutBrake Rotor InspectionABSOLUTE Encoder0.0001" ResolutionComparator Stand Mounting
2. Precision PCB Thickness Uniformity Testing
Assessing the thickness consistency of delicate multi-layer printed circuit boards (PCBs) across multiple sampling points. The low measuring force ensures that the carbide-tipped contact point does not indent, scratch, or damage the soft copper cladding.
Problem SolvedUsing high-force gauges on thin PCBs can deform the board and result in false thinness readings. The ID-S indicator provides highly repeatable readings (0.002 mm repeatability) with a very gentle 1.5 N force, and the flat back allows it to be integrated into custom benchtop gaging fixtures.
PCB Cladding ThicknessLow Measuring Force1.5N Spindle ForceSubstrate UniformityRepeatability 0.002mm
3. Medical Device Catheter Hub Dimensional Inspection
Performing rapid dimensional verification of injection-molded plastic medical components, such as catheter hubs and luers, where the critical sealing diameter must be held within tight tolerances.
Problem SolvedQuality inspectors on manufacturing floors need to quickly swap and measure parts without wasting time re-zeroing the gauge. The ABSOLUTE scale remembers its zero position indefinitely (approx. 18,000-hour battery life). The SPC Digimatic data output allows instant transmission of data to a central quality management system (QMS) for real-time statistical process control.
Medical Molding QualityLuer Lock InspectionSPC Digimatic OutputOrigin-SetASME/ANSI Type