Mitutoyo 511-204-20 Dial Bore Gauge

USD 225.12

2-point inside measuring tool featuring a 10–18.5mm range, 0.01mm graduation, ±5µm accuracy, and 50% hand heat reduction for stable, high-precision inspection.

SKU Mitutoyo-511-204-20 Category
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Mitutoyo 511-204-20 Dial Bore Gauge

Model Identifier 511-204-20
Official Part Number 511-204-20
GTIN Standard 4946368854694

Technical Overview

2-point inside measuring tool featuring a 10–18.5mm range, 0.01mm graduation, ±5µm accuracy, and 50% hand heat reduction for stable, high-precision inspection.

Key Features

  • Measuring Range: 10 to 18.5 mm suitable for small bore applications
  • Graduation: 0.01 mm for clear, precise reading
  • High Accuracy: Limit of error is ±5 µm with a repeatability of 2 µm
  • Thermal Insulation: Large, hollow-structure grip reduces heat transfer from the operator's hand by 50%
  • Wear-Resistant Contact Points: Carbide-tipped measuring faces for high durability
  • Self-Centering: Automatic self-centering via an integrated centring bridge
  • Analogue Dial Indicator: Includes Mitutoyo 2046AB dial gauge with protective cover 21DZA000
  • Interchangeable Anvils: Supplied with 9 alloy steel anvils and 1 spacer for flexible sizing

Mechanical/Analogue (Non-powered)

Technical Specification Matrix

ParameterValue
Measuring Range10 - 18.5 mm
Graduation0.01 mm
Accuracy±5 µm
Repeatability2 µm
Stroke of Contact Point0.6 mm
Probing Depth100 mm
Measuring Force2 N or less
Guide Force6 N or less
Dial Indicator Model2046AB
Number of Anvils9
Number of Spacers1
Stem Diameter8 mm
Contact Point MaterialCarbide
Anvil MaterialAlloy Steel
Measurement SystemMetric
Display TypeAnalogue
Physical Weight (kg)0.26
Dimensions L x W x H (cm)0 x 0 x 0

Industrial Applications

1. Automotive Engine Cylinder and Valve Guide Inspection

During automotive engine rebuilds or manufacturing, valve guides and small cylinders with diameters between 10mm and 18.5mm must be checked for wear, taper, and out-of-roundness. The ±5 µm accuracy and 100 mm probing depth of this bore gauge allow technicians to measure deep inside the guide.

Problem Solved

Enables detection of micro-level wear and ovality in engine valve guides, preventing oil consumption and compression loss by ensuring parts meet precise OEM tolerances.

Valve GuideTaperOut-of-roundnessCylinder OvalityAutomotive Metrology

2. Precision Hydraulic Valve Sleeve Metrology

Hydraulic spool valves rely on extremely tight clearances between the spool and sleeve (typically 10-18mm bore diameter) to prevent fluid leakage. This gauge, with its 2 µm repeatability, allows quality inspectors to verify internal diameters at various depths.

Problem Solved

Prevents internal hydraulic fluid bypass by verifying bore cylindricity and diameter within a ±5 µm limit, ensuring optimal pressure holding capacity.

Hydraulic SpoolValve SleeveCylindricityInternal DiameterFluid Power Assembly

3. Aerospace Bushing and Fastener Hole Verification

Aerospace assemblies utilize small precision bushings (range 10-18.5 mm) that require high-tolerance interference fits. The tool’s thermally insulated grip reduces user-induced measurement drift by 50% during long inspection runs, allowing accurate confirmation of critical hole sizing.

Problem Solved

Eliminates assembly failures caused by thermal drift during manual measurements, ensuring precise press-fit tolerances for critical aerospace structural bushings.

Interference FitStructural BushingThermal DriftAerospace ToleranceManual Inspection
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