1. Large-Engine Cylinder Block Reconditioning
Inspecting the cylinder bores of industrial and marine diesel engines (with bores ranging from 250 mm to 400 mm) for wear, taper, and out-of-roundness (ovality) along the entire piston stroke depth.
Problem SolvedProvides the extreme ±2 µm accuracy required to determine if a cylinder requires oversized pistons, boring, or honing, preventing engine failure due to improper clearances.
Engine Cylinder InspectionTaper MeasurementOvality DetectionCylinder Reboring
2. Heavy-Duty Hydraulic Cylinder Bore Quality Control
Verifying the precise internal diameter limits of massive hydraulic actuators and cylinder barrels used in mining equipment and cranes.
Problem SolvedEnsures the internal barrel maintains a constant bore diameter within a strict 2 µm tolerance. Even small deviations over the 250 mm length could cause high-pressure fluid leakage or seal degradation.
Hydraulic Cylinder BarrelInternal Diameter ToleranceBore GeometrySeal Seat Quality
3. Industrial Gearbox Bearing Housing Inspection
Measuring the bearing seat diameters in large industrial gearboxes and main housings for heavy industrial machinery.
Problem SolvedEnsures bearing bores are perfectly sized to prevent bearing outer rings from spinning or being over-compressed, using the thermal isolation grip to eliminate dimension drift during prolonged metrology cycles.
Bearing Housing InspectionThermal Isolation GripTwo-Point MeasurementIndustrial Gearbox Metrology