Basler acA3800-10gm 10MP GigE Area Scan Camera

Technical Overview

Compact 10 MP GigE Vision camera with a 1/2.3" onsemi MT9J003 CMOS sensor, 10 fps, C-mount, and PoE. Ideal for high-resolution industrial imaging.

Key Features

10 MP resolution (3840 x 2748 pixels) for high-detail imaging.
10 frames per second (fps) for moderate-speed applications.
GigE interface ensuring reliable and long-distance data transfer.
Equipped with an onsemi MT9J003 CMOS rolling shutter sensor.
Standard C-mount lens compatibility for a broad range of optics.
Compact housing measuring 42 x 29 x 29 mm for easy integration.
Features 1 opto-coupled digital input and 1 opto-coupled digital output.
IP30 rated enclosure providing protection against solid objects greater than 2.5 mm.
Operates within a temperature range of 0 °C to 50 °C.
Supports 12-bit pixel depth for enhanced image quality.

Technical Specification Matrix

Parameter	Value
Resolution (H x V Pixels)	3840 x 2748
Resolution	10 MP
Sensor Type	onsemi MT9J003 Progressive scan CMOS Rolling shutter
Sensor Format	1/2.3"
Effective Sensor Diagonal	7.9 mm
Pixel Size (H x V)	1.67 μm x 1.67 μm
Frame Rate	10 fps
Interface	GigE
Lens Mount	C-mount
Camera Power Requirements (PoE)	≈3.7 W
Camera Power Requirements (I/O connector)	≈3.3 W @ 12–24 VDC
I/O Lines	1 opto-coupled input, 1 opto-coupled output
IP Rating	IP30
Operating Temperature	0–50 °C
Pixel Bit Depth	12 bits
Physical Weight (kg)	0.09
Dimensions L x W x H (cm)	4.2 x 2.9 x 2.9

Industrial Applications

1. High-Resolution Quality Control in Electronics Manufacturing

The Basler acA3800-10gm's 10 MP resolution and 1.67 µm pixel size enable detailed inspection of miniature electronic components, solder joints, and PCB traces, crucial for ensuring product quality and detecting micro-defects. Its compact size facilitates integration into existing automated inspection machines, while opto-coupled I/O allows for precise trigger synchronization with production lines.

Problem Solved

Automating the detection of microscopic defects and ensuring high-precision quality standards in electronics assembly, reducing manual inspection errors and increasing throughput.

High-resolution imagingPCB inspectionSolder joint analysisAutomated Optical Inspection (AOI)Quality controlGigE VisionOpto-coupled I/O

2. Automated Sorting and Classification of Small Industrial Parts

Utilizing its 10 MP resolution and 10 fps frame rate, this camera can accurately capture images of small industrial parts (e.g., fasteners, plastic components, pills) for automated sorting and classification based on visual characteristics like shape, size, or color. The compact form factor and PoE capability simplify installation over conveyor systems in factory environments with stable indoor temperatures.

Problem Solved

Efficiently sorting and classifying various small components at moderate speeds, minimizing manual intervention, and improving consistency and accuracy in material handling and packaging processes.

Small part sortingComponent classificationMachine visionMaterial handlingConveyor systemsImage processingGigE PoECompact camera

3. Robotic Guidance for Precision Pick-and-Place

With its extremely compact size (42 x 29 x 29 mm) and low weight (90g), the Basler acA3800-10gm is ideal for mounting directly onto robotic arms. The 10 MP resolution provides the necessary detail for precise object localization and gripping in automated pick-and-place operations, while the GigE interface with PoE simplifies wiring and communication, crucial for dynamic robotic applications.

Problem Solved

Providing industrial robots with high-accuracy visual feedback to precisely locate and manipulate objects, enhancing the flexibility and reliability of automated assembly and material handling tasks.

Robotic visionPick-and-placeObject localizationMachine guidanceIndustrial automationCompact cameraGigE PoERobot integration