WAGO JUMPFLEX 857-800 RTD Temperature Signal Conditioner

USD 157.44

Slim 6mm DIN rail module for RTD/resistor inputs, providing isolated current/voltage outputs with DIP switch configuration.

SKU Wago-857-800 Category
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WAGO JUMPFLEX 857-800 RTD Temperature Signal Conditioner

Model Identifier 857-800
Official Part Number 857-800
GTIN Standard 4045454470128

Technical Overview

Slim 6mm DIN rail module for RTD/resistor inputs, providing isolated current/voltage outputs with DIP switch configuration.

Key Features

  • Compatible with Pt100, Pt200, Pt500, Pt1000 RTD sensors and 0-1 kOhm, 0-4.5 kOhm resistors.
  • Supports 2-wire, 3-wire, and 4-wire sensor connection technology.
  • Offers multiple analog current (0-10mA, 2-10mA, 0-20mA, 4-20mA) and voltage (0-5VDC, 1-5VDC, 0-10VDC, 2-10VDC) output ranges.
  • Configurable measurement ranges via DIP switches.
  • Detects sensor wire breaks and short circuits.
  • Detects measurement range underflow and overflow conditions.
  • Clipping capability for analog signal limitation to output end values.
  • Features Push-in CAGE CLAMP spring connections for quick wiring.
  • DIN-35 rail mountable, ideal for control cabinet installations.
  • Hazardous location rated (UL Listed File #: E175199, UL Hazardous File #: E198726, CE, RoHS compliant).

Calibrated measurement range switching and safe 3-way isolation with a 2.5 kV test voltage between input, output, and supply.

Technical Specification Matrix

ParameterValue
Supply Voltage (Nominal)24 VDC
Supply Voltage Range16.8 - 26.4 VDC
Input Signal TypeRTD (Pt100, Pt200, Pt500, Pt1000), Resistor (0-1 kOhm, 0-4.5 kOhm)
Sensor Connection2-wire, 3-wire, 4-wire (switchable)
Output Signal TypeCurrent (0-10mA, 2-10mA, 0-20mA, 4-20mA), Voltage (0-5VDC, 1-5VDC, 0-10VDC, 2-10VDC)
Load Impedance (Current Output)≤ 600 Ohm
Load Impedance (Voltage Output)≥ 2 kOhm
Measurement Range (Temperature RTD)-200 °C to +850 °C
Ambient Temperature Range (Operation)-25°C to +70°C
Ambient Temperature Range (Storage)-40°C to +85°C
IP RatingIP20
Isolation (Input/Output/Supply)3-way, 2.5 kV test voltage (EN 61140)
Mounting Type35mm DIN rail
Electrical ConnectionPush-in CAGE CLAMP
Solid Conductor Size0.08 - 2.5 mm² / 28 - 14 AWG
Fine-stranded Conductor Size0.34 - 2.5 mm² / 22 - 14 AWG
Strip Length9 - 10 mm / 0.35 - 0.39 inch
Step Response (typ, 2-wire)180 ms
Step Response (typ, 3-wire)360 ms
Configuration MethodDIP switch
Physical Weight (kg)0
Dimensions L x W x H (cm)9.4 x 0.6 x 9.6

Industrial Applications

1. Industrial Oven Temperature Monitoring and Control Interface

This module interfaces Pt100/Pt1000 RTD sensors in industrial ovens, converting their wide-range temperature signals (e.g., -200°C to +850°C) into standard 4-20mA current outputs for PLC/DCS input, facilitating precise temperature monitoring and control in high-temperature processes.

Problem Solved

Provides reliable, isolated conversion of raw RTD temperature signals into standardized analog signals, preventing signal degradation and protecting control systems from electrical interference (2.5kV isolation) in harsh industrial environments. Its 6mm width optimizes cabinet space.

RTDPt10004-20mAindustrial ovenprocess controlsignal conditioning2.5kV isolationDIN railtemperature measurement

2. Building Management System (BMS) for HVAC Temperature Integration in Hazardous Areas

The Wago 857-800 integrates various RTD sensors (e.g., Pt100 for air ducts or water pipes) within a building's HVAC system, especially in areas classified as hazardous locations. It converts these sensor readings into 0-10V voltage signals compatible with common BMS controllers.

Problem Solved

Enables safe and accurate temperature data acquisition from RTD sensors in potentially explosive atmospheres for centralized building management, ensuring efficient HVAC operation and compliance with safety regulations due to its hazardous location rating and configurable I/O.

BMSHVACRTDPt1000-10Vhazardous locationtemperature monitoringbuilding automationDIN railsignal conversionIP20

3. Pharmaceutical Fermentation Tank Temperature Regulation

In pharmaceutical manufacturing, the 857-800 connects to Pt100/Pt1000 RTD sensors inside fermentation vessels, providing isolated and linearized temperature signals (e.g., 0-20mA) to a distributed control system (DCS) for precise temperature regulation.

Problem Solved

Ensures high-accuracy, isolated temperature signal conditioning for sensitive biochemical processes, preventing signal degradation and protecting costly DCS equipment from electrical interference with its 2.5kV isolation. Its compact design facilitates installation in tight control panels in cleanroom environments.

PharmaceuticalfermentationRTDPt100Pt10000-20mADCSprocess controlsignal isolationcompacttemperature regulation
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