1. Precision Press-Fitting Station for Automotive Electronics
Utilizing the Festo ADN-63-25-A-P-A pneumatic cylinder in a semi-automated press-fit station to insert electrical connectors into rigid PCB housings. The compact ISO 21287 footprint allows integration into small tabletop workstations, while the large 63 mm piston provides the high compressive force necessary to seat multi-pin connectors simultaneously.
Problem SolvedManufacturing spaces lacked vertical clearance for standard tie-rod cylinders to perform high-force pressing. This compact cylinder solves the space constraint while delivering 1870 N of force at 6 bar to guarantee flush insertion without damaging sensitive PCBs, aided by its elastic cushioning rings that handle up to 1.3 J of impact energy.
25 mm stroke1870 N advance stroke forceElastic cushioning ringsISO 21287 compact standardImpact energy 1.3 J
2. Heavy-Duty Conveyor Diverter Mechanism
Deploying the double-acting cylinder alongside high-speed packaging conveyors to reject or divert dense, heavy items. The short 25 mm stroke provides rapid actuation, while the built-in sensor slots allow proximity switch mounting for seamless integration with the facility's PLC for precise sorting timing.
Problem SolvedPrevious lateral diverting mechanisms lacked the necessary force within a confined space to move heavy items, causing conveyor jams. The ADN-63-25-A-P-A provides a strong 1870 N push and a fast 1750 N return stroke, while proximity sensors confirm piston retraction to prevent subsequent item collisions.
Position detection via proximity switchDouble-acting operation1750 N return stroke forceG1/8 pneumatic connectionMoving mass 262 g
3. Pneumatic Clamping Fixture for CNC Machining
Incorporating the compact cylinder into custom workholding fixtures to clamp metal or robust plastic workpieces during light to medium CNC milling operations. The anodised wrought aluminium alloy cover and cylinder barrel provide adequate resilience against ambient machine shop environments and light coolant spray.
Problem SolvedManual clamping was increasing cycle times and introducing human error with inconsistent holding torque. The cylinder offers automated, repeatable clamping force adjustable via the 0.6 bar to 10 bar operating pressure range, and its CRC 2 rating ensures longevity against moderate corrosion stress in a machining environment.
0.6 bar to 10 bar operating pressureCorrosion resistance class CRC 2Anodised wrought aluminium alloyThrough-hole female thread mountingM12x1.25 male piston rod thread
