1. Checking a dark insert in an assembly nest
An assembly nest can present a dark insert inside the adjusted target zone while an empty-nest surface lies farther away. The five-turn spindle sets background suppression using representative inserts and empty nests. External inspection logic samples the selected NPN state after the assembly settles, with setup checking actual remission, placement tolerance and the specified black-target sensing range.
Problem Solved
An insert-present reference helps external inspection logic identify an empty assembly position before the next operation, using a target zone adjusted for the actual part and nest.
Insert inspection
Background suppression
NPN output
2. Counting separated components beside a guide
A parts guide can carry separated opaque components past the red optical sensing point while the machine background remains farther away. The spindle sets the working distance and the selector matches light or dark NPN behavior to an external counter. Commissioning checks component remission, spot coverage, part gaps and transit speed against the response and switching-frequency specifications.
Problem Solved
A component-passage reference helps an external counter register separated parts from one mounting side, using background suppression and timing limits checked for the actual feed.
Parts counting
Red optical spot
Selectable NPN
3. Confirming a carrier against a transfer stop
A transfer stop can bring a defined opaque carrier surface within the adjusted sensing distance and leave the empty-stop background farther away. External sequencing logic samples the selected NPN signal after the carrier settles. Setup uses actual carriers to establish distance separation, checking seated-position tolerance, surface remission and the reference-target ranges before coordinating acceptance or release.
Problem Solved
A seated-carrier reference helps external sequencing logic coordinate transfer acceptance, using a sensing distance adjusted to distinguish the presented carrier from the empty-stop background.
Carrier arrival
Transfer acceptance
Range adjustment