1. Shaft Retaining Ring Groove Quality Control
Verification of snap ring and retaining ring root diameters on high-precision electric motor and transmission shafts during high-volume machining processes.
Problem SolvedStandard micrometer anvils are too wide to penetrate retaining ring grooves, resulting in inaccurate measurement attempts. This tool directly reaches the bottom of narrow grooves down to 0.8 mm width with ±3µm accuracy.
Retaining Ring GrooveType A BladeShaft Machining QCNon-Rotating Spindle
2. Spline and Keyway Dimension Verification
In-process quality inspections of internal/external splines and drive keyways on power transmission gears within automotive component manufacturing.
Problem SolvedEnsures spline tolerances are maintained within precise engineering limits. The 5–10 N constant ratchet-stop force eliminates operator measuring force variance, and the thin blade profiles align precisely within complex gear geometries.
Spline MeasurementKeyway DimensionsConstant Measuring ForceGear Manufacturing
3. Polymer Film Extrusion Die Gap Calibration
Fine calibration and maintenance verification of the slot gap width on polymer film extrusion die lips to ensure uniform film thickness output.
Problem SolvedMeasuring inside narrow slit die lips normally risks scratching the highly polished metal surfaces, which would ruin the extruded film's surface quality. The non-rotating spindle eliminates rotational friction against the die lips, and the 0.75 mm thickness allows deeper slot entry.
Die Gap CalibrationSlit Extrusion SlotNon-Rotating Spindle±3µm Accuracy