1. Automotive and Marine Engine Cylinder Liner Wear Inspection
Checking for out-of-roundness and taper on large engine cylinder bores with diameters between 250 mm and 400 mm. The 2-point contact system and 0.5 µm repeatability allow quality control technicians to accurately map internal wear down to a 250 mm probing depth.
Problem SolvedIdentifies localized cylinder liner taper and ovality caused by piston friction and thermal stress, preventing premature compression loss or engine blow-by.
Cylinder Liner InspectionOvality Detection2-Point MeasurementEngine RebuildingCarbide Contacts
2. Industrial Hydraulic Cylinder Barrel Quality Control
Measuring the internal diameter of high-pressure hydraulic cylinder barrels during honing or maintenance. The gauge's 2 µm accuracy guarantees that the internal bore complies with strict tolerances essential for proper piston seal pressure retention.
Problem SolvedEnsures honed bores meet tight inner diameter tolerances, avoiding oil bypass and rapid seal degradation inside high-tonnage hydraulic cylinders.
Hydraulic Cylinder HoneInside Diameter ToleranceSeal Clearance VerificationBore Metrology
3. Turbine and Heavy Machinery Bearing Housing Calibration
Verifying large bearing seat diameters in housings for power generators, gearboxes, or wind turbines. Using the 250-400 mm span with sub-anvils, the gauge detects micro-deviations before heavy interference-fit bearings are permanently pressed in.
Problem SolvedPrevents catastrophic bearing housing misalignment or excessive press-fit tension, minimizing heat generation and rotational friction during machine operation.
Bearing Seat AlignmentInterference FitLarge Bore MetrologyThermal-Insulated Grip