1. Compact Packaging Machine Control
The PLC manages the sequencing of a wrapping machine using its 8 inputs to read sensor signals and its 6 relay outputs to actuate solenoids and heater relays. The built-in RS-232C port interfaces with an HMI to display live status indicators.
Problem SolvedReplaces bulky hardwired relay logic with a programmable, robust controller in compact electrical enclosures, reducing wiring footprint and allowing rapid parameter tuning.
Relay OutputsHMI IntegrationSequencing Logic24 VDC Power
2. Conveyor Sorting and Part Tracking
Utilizing the built-in high-speed counter inputs, the CPU unit tracks the exact position of products on a moving conveyor line via high-frequency incremental encoders, switching the output relays instantly to actuate pneumatic diverters.
Problem SolvedProvides precise positioning and sorting control without requiring premium, high-cost positioning modules, maintaining system economic efficiency.
High-Speed CounterEncoder InputConveyor SortingRelay Drive
3. Pump Alternation and Water Level Management
Coordinates level switches and controls up to three dual-direction pump starters using 2A relay outputs. The PLC handles pump cycle alternation to equalize wear and operates reliably over an extended voltage window.
Problem SolvedEliminates pump runtime imbalances and prevents early pump failure, surviving remote utility panel voltage drops from 24V down to 20.4V.
Pump AlternationLevel ControlWide Voltage RangeIP20 Panel Enclosure