1. Multi-Axis Packaging Machine Positioning
Utilizes the CPU's direct two-channel 100 kHz pulse outputs alongside high-speed counter inputs to drive and position dual-axis servo or stepper motors for packaging film feed, alignment, and precise cut-off sequences.
Problem SolvedStandard low-cost micro PLCs typically lack high-frequency pulse output capabilities, requiring separate axis cards. Built-in high-speed outputs and counters handle the task natively to lower hardware overhead and minimize latency.
Pulse OutputRotary EncoderHigh-speed CounterPosition ControlServo Drives
2. High-Density Sensor Sorting and Conveyor System
Coordinates a routing and package-sorting conveyor system that relies on 30+ physical proximity sensors to detect package properties and immediately routes them using 20+ fast-acting NPN sinking transistor pneumatic solenoid outputs.
Problem SolvedStandard compact micro controllers are limited on base I/O, forcing engineers to buy expensive digital expansion blocks. The unit's native 36 input / 24 output footprint accommodates high-density physical connections directly out of the box.
Sinking OutputsConveyor AutomationProximity Sensors60 I/O PointsHigh-density I/O
3. Temperature Control Loop and HMI Panel Controller
Manages temperature zoning within industrial ovens, collecting raw sensor data, applying control logic, and sending live process variables over RS-232C to an operator HMI or Modbus-compatible instruments.
Problem SolvedCreating thermal-loop stations with HMI connectivity on a budget usually exceeds financial constraints. The native RS-232C, combined with Modbus-RTU capability, enables seamless serial communication without requiring expensive external communication processors.
RS-232C PortModbus-RTUHMI IntegrationSerial CommunicationMicro PLC