1. Plastic Extrusion Barrel Heating Control
In plastic extrusion processes, maintaining precise thermal profiles across different barrel zones is critical to ensure proper polymer melt flow and prevent degradation. This controller regulates the heater bands wrapping the extrusion barrel.
Problem SolvedEliminates temperature overshoot and undershoot during the continuous heating of polymer extrusion barrels by utilizing responsive 2-PID auto-tuning control, ensuring consistent plastic quality.
2-PID ControlVoltage Output for SSRThermocouple InputAuto-tuning
2. Industrial Food Packaging Heat Sealing
High-speed heat sealing machines in food packaging draw heat away from the sealing jaws rapidly as packages pass through. Precise thermal recovery is strictly required to avoid open seams.
Problem SolvedCompensates for aggressive heat loss during high-speed sealing operations by driving external Solid State Relays (SSR) via its fast voltage output, allowing high-frequency, wear-free switching.
SSR Voltage OutputHigh-Speed Heat Recovery100-240 VAC Power SupplySolid State Relay
3. Laboratory Furnace & Environmental Chamber Regulation
Material testing chambers and lab furnaces require highly stable internal environmental variables to ensure test validity. The controller uses high-accuracy Pt100 inputs to monitor extreme precision within the chamber.
Problem SolvedPrevents thermal instability and drift in sensitive laboratory testing applications by utilizing precise platinum resistance thermometer inputs and deploying auxiliary outputs for over-temperature alarms.
Platinum Resistance Thermometer (Pt100)Auxiliary Alarm OutputsEnvironmental ChamberHigh-Contrast LCD Display