Panasonic AFPX0L60R Programmable Logic Controller

Technical Overview

Compact industrial PLC with 32 DC inputs, 24 relay, 4 transistor outputs, and 2-axis pulse control. Processes 80 ns/step for efficient automation.

Key Features

Integrated DC input: 32 points, Relay output: 24 points, Transistor output: 4 points.
Expandable up to 150 I/O points with FP-X expansion units or up to 216 points with FP0R expansion units, offering significant flexibility.
Built-in 2-axis pulse output function (up to 20 kHz max.) and 4-channel high-speed counter function, reducing the need for dedicated positioning units.
Equipped with a clock/calendar function for time-based operations and data logging.
Program memory uses built-in Flash-ROM, eliminating the requirement for a backup battery.
RoHS compliant, ensuring environmental responsibility.
Compact design suitable for panel mounting in small and mid-sized machines.

Technical Specification Matrix

Parameter	Value
Brand	Panasonic
Model Series	FP-X0 Control units
Part Number	AFPX0L60R
Power Supply Rated Voltage (AC)	100 to 240 V AC
Power Supply Applied Voltage Range (AC)	85 to 264 V AC
Power Supply Frequency	50/60 Hz
Power Supply Inrush Current	40A max. (at 240 V AC and 25℃)
Power Supply Momentary Power Off Time	10 ms (at 100 V AC)
Rated Output Voltage (Internal Power for Output)	24 V DC
Applied Voltage Range (Internal Power for Output)	21.6 to 26.4 V DC
Rated Output Current (Internal Power for Output)	0.3 A
Input Points (DC Input)	32 points
Input Insulation Method	Optical coupler
Input Rated Voltage	24 V DC
Input Operating Voltage Range	21.6 to 26.4 V DC
Input Rated Current (X0 to X3)	Approx. 3.5 mA
Input Rated Current (From X4)	Approx. 4.3 mA
Input Points per Common	8 points/common
Input Response Time (ON→OFF)	1 ms max.
Output Points (Relay Output)	24 points
Relay Output Insulation Method	Relay insulation
Relay Output Type	1a output (relay cannot be replaced)
Relay Output Rated Control Capacity (Resistance load)	2 A 250 V AC, 2 A 30 V DC (per point)
Relay Output Response Time (OFF→ON)	Approx. 10 ms
Relay Output Response Time (ON→OFF)	Approx. 8 ms
Relay Output Mechanical Life	20,000,000 times min. (180 times/minute switching frequency)
Relay Output Electrical Life	100,000 times min. (depending on rated control capacity, 20 times/minute switching frequency)
Output Points (Transistor NPN Output)	4 points
Transistor Output Insulation Method	Optical coupler
Transistor Output Type	Open collector
Transistor Output Rated Load Voltage	5 to 24 V DC
Transistor Output Allowable Load Voltage Range	4.75 to 26.4 V DC
Transistor Output Max. Load Current	0.5 A
Transistor Output Max. Inrush Current	1.5 A
Transistor Output Points per Common	2 points/common
Transistor Output Off State Leakage Current	1 µA or less
Transistor Output On State Voltage Drop	0.3 V DC or less
Transistor Output Response Time (OFF→ON)	10 µs or less
Transistor Output Response Time (ON→OFF)	40 µs or less
Program Capacity	8 k steps
Processing Speed (0-3000 steps)	0.08 µs/step (basic commands)
Processing Speed (After 3000 steps)	0.58 µs/step (basic commands)
High-Speed Counter (1-phase)	4-channel (20 kHz max.)
High-Speed Counter (2-phase)	2-channel (20 kHz max.)
PWM Output	2-channel (3.0 kHz max.)
Communication Ports	1x RS232C, 1x RS485 (via adapter)
Vibration Resistance	5 to 8.4 Hz, 3.5 mm amplitude; 8.4 to 150 Hz, 9.8 m/s2 (10 minutes in X,Y,Z direction each)
Shock Resistance	147 m/s2 (4 times in X, Y, Z directions each)
Noise Resistance	1,500 V [p-p] pulse width 50 ns, 1 µs
Overvoltage Class	II
Level of Contamination	2
RoHS Compliance	Compliant
Physical Weight (kg)	0.73
Dimensions L x W x H (cm)	18 x 9 x 6

Industrial Applications

1. Small to Medium-Scale Packaging Machine Control

The AFPX0L60R can precisely control the various stages of a packaging line, such as conveying, filling, sealing, and labeling processes. Its robust I/O and motion capabilities are well-suited for coordinating complex sequences in automated packaging.

Problem Solved

Automating packaging processes requires precise timing and sequencing of multiple actuators and sensors. The PLC's high processing speed (0.08 μs/step) ensures accurate control of machine movements, while its 32 DC inputs can monitor sensors (e.g., for product detection, position feedback) and the 24 relay outputs (2A @ 250V AC) can drive solenoids for pneumatic cylinders or small motors for conveyors. The 2-axis pulse output (20 kHz max.) can be utilized for controlling stepper/servo motors for precise positioning in filling or sealing operations.

Packaging automationConveyor controlFilling systemsSealing machinesStepper motor controlSensor integrationDiscrete I/OSequence control

2. Automated Material Handling System (Conveyor and Sorting Line)

This PLC is suitable for managing automated conveyor systems that transport items and sort them based on various criteria, optimizing warehouse or production line logistics.

Problem Solved

Efficient material flow and sorting require fast reaction times to sensor inputs and coordinated control of multiple outputs. The 32 DC inputs are sufficient for monitoring numerous item detection sensors (e.g., bar-code readers, limit switches), and the 24 relay outputs (2A @ 30V DC) can activate diverters, gates, or stops on the conveyor. The 2-axis pulse output (20 kHz max) can control small servo motors for precise positioning of sorting mechanisms or indexing conveyors, while the high processing speed ensures rapid decision-making for sorting logic.

Conveyor systemsMaterial sortingPalletizersItem trackingSensor arraysMotor controlLogic sequencingAutomated guided vehicles (AGV) interface

3. Industrial Machine Tool Control (Small CNC Router or Assembly Fixture)

The AFPX0L60R can serve as the control core for smaller, non-safety-critical industrial machine tools or specialized assembly fixtures requiring precise motion and sequence control.

Problem Solved

Machine tools require high-speed, multi-axis motion control and precise I/O management. The 2-axis pulse output (20 kHz max.) enables direct control of two stepper or servo motor axes for X-Y positioning on a small CNC router or an automated assembly fixture. The 32 DC inputs can handle operator inputs (buttons, emergency stops), limit switches, and tool presence sensors, while the 24 relay outputs (2A @ 30V DC, 2A @ 250V AC) can control tool activators, clamps, or lubrication systems. The fast processing speed ensures tight control loops for motion and rapid response to process conditions.

CNC controlMotion controlStepper motor driveServo controlAssembly automationTooling activationLimit switchesProcess sequencingDiscrete manufacturing