SICK 1086985 DL100-22AA2212 200 m PROFINET Laser Distance Sensor

Technical Overview

The SICK DL100-22AA2212 is a High Feature time-of-flight distance sensor for Diamond Grade reflective tape over 0.15–200 m. A visible Class 2 red laser supports a 2 ms response, 1 ms measurement cycle and 1 ms output time. PROFINET and two push-pull PNP/NPN outputs connect distance, speed or service conditions to external control. Resolution is adjustable, while the 1 mm repeatability specification requires constant environmental conditions and at least 10 minutes of warm-up. The 18–30 V DC unit uses an aluminum die-cast housing, PMMA window, M12 connections and IP65 protection. A six-digit dot-matrix display and local controls support commissioning and observation.

High Feature 0.15–200 m reflector distance sensor with PROFINET, Class 2 red laser, two push-pull outputs and local display.

Key Features

0.15–200 m measuring range on Diamond Grade reflective tape

High Feature version with PROFINET, network load Class III

Visible red Class 2 laser to IEC/EN 60825-1:2014

2 ms response; 1 ms measurement cycle and output time

Adjustable 0.1/0.125/1/10/100 mm resolution

1 mm repeatability at 1σ with constant environment and ≥10 min warm-up

±2.5 mm accuracy; up to ±4 mm at 150–180 mm range

Two push-pull PNP/NPN outputs with distance, speed and service functions

15 m/s maximum movement speed; ≤15 m/s² maximum acceleration

18–30 V DC; M12 connections; aluminum/PMMA; IP65; six-digit display

Technical Specification Matrix

Parameter	Value
Functional principle	Optical time-of-flight distance sensing
Feature scope	High Feature
Target	Diamond Grade reflective tape
Measuring range	0.15–200 m on Diamond Grade reflective tape
Resolution	0.1 / 0.125 / 1 / 10 / 100 mm; freely adjustable
Repeatability	1 mm, statistical error 1σ, constant environmental conditions and minimum 10 min warm-up
Measurement accuracy	±2.5 mm; may reach ±4 mm at 150–180 mm measuring range
Response time	2 ms
Measurement cycle time	1 ms
Output time	1 ms
Light source	Visible red laser; average service life 100,000 h at +25 °C
Laser class	2; IEC 60825-1:2014 and EN 60825-1:2014
Typical spot size	5 mm + 2 mm ×distance in meters
Maximum movement speed	15 m/s
Maximum acceleration	≤15 m/s²
PROFINET	Provided; network load Class III
Digital outputs	Two push-pull PNP/NPN outputs
Output functions	Distance switching; speed output; service warning; laser-off; preset
Service-warning conditions	Sensor aging; excessive damping such as contamination; internal temperature outside permitted range; measured-value plausibility error; laser not ready; heating switched on
Output current	≤100 mA; load maximum 100 nF / 20 mH
Output HIGH/LOW	>Vs −3 V / <2 V
Multifunction input	One MF1; HIGH >12 V, LOW <3 V
Power supply	18–30 V DC, limit values
Current consumption	<250 mA at 24 V DC
Ripple	5 Vpp; remain within supply-voltage tolerances
Modulation frequency	Fixed
Initialization time	Typical 1.5 s; <40 ms after reflector loss
Display	Six-digit 5 ×7 dot-matrix display, LEDs and control elements
Connection	M12 male connector, SPEEDCON compatible; PROFINET port 1/2 and Ethernet connections shown
Supply pin assignment	1 BN=L+; 2 WH=MF2; 3 BU=M; 4 BK=MF1
Ethernet pin assignment	1=Tx+; 2=Rx+; 3=Tx−; 4=Rx−
Housing material	Aluminum die-cast metal
Window material	PMMA plastic
IP rating	IP65
Protection class	III
Operating temperature	−20 to +55 °C; −20 to +75 °C with cooling case
Cold operation	Below −10 °C requires typical 7 min warm-up
Storage temperature	−40 to +75 °C
Air-pressure influence	0.3 ppm/hPa
Air-temperature influence	1 ppm/K
Temperature drift	Typical 0.1 mm/K
Typical ambient-light immunity	≤100,000 lx
Mechanical-load standards	Shock EN 60068-2-27; sine EN 60068-2-6; noise EN 60068-2-64
EMC	EN 61000-6-2 and EN 61000-6-4; Class A device
Mounting	M5 threaded mounting holes
MTTFD	101 years
DCavg	0%
Physical Weight (kg)	0.8

Parameter

Value

Functional principle

Optical time-of-flight distance sensing

Feature scope

High Feature

Target

Diamond Grade reflective tape

Measuring range

0.15–200 m on Diamond Grade reflective tape

Resolution

0.1 / 0.125 / 1 / 10 / 100 mm; freely adjustable

Repeatability

1 mm, statistical error 1σ, constant environmental conditions and minimum 10 min warm-up

Measurement accuracy

±2.5 mm; may reach ±4 mm at 150–180 mm measuring range

Response time

2 ms

Measurement cycle time

1 ms

Output time

1 ms

Light source

Visible red laser; average service life 100,000 h at +25 °C

Laser class

2; IEC 60825-1:2014 and EN 60825-1:2014

Typical spot size

5 mm + 2 mm ×distance in meters

Maximum movement speed

15 m/s

Maximum acceleration

≤15 m/s²

PROFINET

Provided; network load Class III

Digital outputs

Two push-pull PNP/NPN outputs

Output functions

Distance switching; speed output; service warning; laser-off; preset

Service-warning conditions

Sensor aging; excessive damping such as contamination; internal temperature outside permitted range; measured-value plausibility error; laser not ready; heating switched on

Output current

≤100 mA; load maximum 100 nF / 20 mH

Output HIGH/LOW

>Vs −3 V / <2 V

Multifunction input

One MF1; HIGH >12 V, LOW <3 V

Power supply

18–30 V DC, limit values

Current consumption

<250 mA at 24 V DC

Ripple

5 Vpp; remain within supply-voltage tolerances

Modulation frequency

Fixed

Initialization time

Typical 1.5 s; <40 ms after reflector loss

Display

Six-digit 5 ×7 dot-matrix display, LEDs and control elements

Connection

M12 male connector, SPEEDCON compatible; PROFINET port 1/2 and Ethernet connections shown

Supply pin assignment

1 BN=L+; 2 WH=MF2; 3 BU=M; 4 BK=MF1

Ethernet pin assignment

1=Tx+; 2=Rx+; 3=Tx−; 4=Rx−

Housing material

Aluminum die-cast metal

Window material

PMMA plastic

IP rating

IP65

Protection class

III

Operating temperature

−20 to +55 °C; −20 to +75 °C with cooling case

Cold operation

Below −10 °C requires typical 7 min warm-up

Storage temperature

−40 to +75 °C

Air-pressure influence

0.3 ppm/hPa

Air-temperature influence

1 ppm/K

Temperature drift

Typical 0.1 mm/K

Typical ambient-light immunity

≤100,000 lx

Mechanical-load standards

Shock EN 60068-2-27; sine EN 60068-2-6; noise EN 60068-2-64

EMC

EN 61000-6-2 and EN 61000-6-4; Class A device

Mounting

M5 threaded mounting holes

MTTFD

101 years

DCavg

Physical Weight (kg)

0.8

Industrial Applications

1. Providing a travel-position reference for a storage crane

A storage-crane axis can carry Diamond Grade reflective tape facing the fixed sensor along its travel direction. PROFINET transfers the measured distance to external motion control, which establishes the required machine-coordinate reference. Commissioning accounts for tape alignment, the 0.15–200 m range, accuracy near the minimum distance, environmental influences and warm-up, while assessing intended motion against the documented speed and acceleration limits.

Problem Solved

Reflector-based distance feedback gives external crane control a travel-position reference along the installed optical path, supporting coordination of movement with the established machine coordinate.

Travel feedback PROFINET Reflective tape

2. Reporting a configured speed condition on a moving carriage

A guided carriage can present its reflective target along the sensor path while external control configures an output for the documented speed function. The push-pull signal supplies a discrete process condition to a compatible input. Setup relates the selected condition to the intended carriage sequence and checks target tracking, receiver behavior and the stated 15 m/s movement and acceleration limits.

Problem Solved

A configured speed-related output gives external sequencing logic a carriage-motion condition, helping coordinate process operations with movement measured along the reflector path.

Speed condition Push-pull output Carriage sequencing

3. Monitoring service conditions on a long optical path

A maintenance system can configure a push-pull output for service warnings while the sensor operates against its reflector. The documented warning conditions include excessive damping, aging, internal temperature limits, plausibility errors and laser readiness. Maintenance relates the signal to the available local display and device information, then inspects alignment, optical surfaces or environmental conditions according to the observed fault context.

Problem Solved

A service-warning condition gives external maintenance logic an early process reference for investigating degraded optical or device conditions before relying only on a missing distance response.

Service warning Optical damping Maintenance