1. Precision Web Tension Control in Roll-to-Roll Printing
Regulating the air pressure to dancer roll pneumatic cylinders in a high-speed printing press. The PLC uses a 4-20mA analog signal to continuously adjust the pressure based on load cell feedback, ensuring smooth tension.
Problem SolvedEliminates material tearing and wrinkling caused by inconsistent web tension during speed changes or roll diameter variations.
Proportional pressure regulation4-20 mA analogue input0.06 bar to 6 bar pressure range0.5% FS hysteresis900 l/min flow rate
2. Automated Pneumatic Leak Testing for Automotive Castings
Supplying highly precise, programmable air pressure into engine block castings to identify micro-leaks via pressure decay. The 4-20mA analog output provides real-time pressure monitoring to the test stand's data acquisition system.
Problem SolvedPrevents false pass or fail leak test results caused by unstable fill pressures, ensuring test chamber pressures are highly reproducible.
0.5% FS reproducibility4-20 mA analogue output3-way proportional pressure regulatorIP65 degree of protectionLinearity 1% FS
3. Dynamic Contact Force Control in Robotic Polishing Cells
Actuating a pneumatic end-effector on a 6-axis robot to apply consistent downward force during metal polishing. The VPPM dynamically adjusts the cylinder pressure between 0.06 and 6 bar to compensate for surface curvatures.
Problem SolvedOvercomes uneven surface finishing and abrasive wear by maintaining a constant contact force regardless of the robotic arm's position or surface irregularities.
Piloted diaphragm regulatorSub-base mounting0.03 bar max pressure hysteresisDC 21.6 V to 26.4 V operationNPN switching output