SICK DSL-8D04G02M025KM1 D-Sub to M8 Sensor Cable

$ 44.62

SICK DSL-8D04G02M025KM1 industrial D-Sub to M8 sensor cable with IP67 protection for reliable automation and control system connectivity.

SKU SICK-6021195 Category

Product Description

SICK DSL-8D04G02M025KM1 D-Sub to M8 Industrial Connection Cable

The SICK DSL-8D04G02M025KM1 D-Sub to M8 industrial connection cable is designed to provide a reliable electrical interface between control units and field-level sensors in demanding automation environments. It combines a 9-pin D-Sub female connector with a compact 4-pin M8 male connector, addressing compatibility challenges between control cabinets and space-restricted devices. Built for industrial use, this cable supports stable signal and power transmission while maintaining protection against dust and moisture. Its rugged construction and standardized connector layout make it suitable for machine building, factory automation, and system integration tasks where dependable connectivity is essential.

The DSL-8D04G02M025KM1 offers dependable performance in environments exposed to vibration, temperature variation, and mechanical stress. The straight connector design enables clean cable routing and simplifies installation during commissioning or maintenance. Durable connector materials and a reinforced cable jacket help extend service life, reducing unplanned downtime. With support for typical industrial voltage and current levels, this cable ensures consistent operation of connected sensors and devices, making it a practical choice for production lines, automation panels, and distributed I/O systems where reliability and long-term stability are critical.

Why DSL-8D04G02M025KM1?

The DSL-8D04G02M025KM1 is chosen when reliability, compatibility, and long-term stability are non-negotiable in industrial automation systems. It is purpose-built to bridge control-side D-Sub interfaces with compact M8 sensor connections without custom wiring or adapters. Its industrial-grade construction supports consistent electrical performance even under vibration, temperature fluctuation, and continuous operation. For system integrators and machine builders, this model reduces installation complexity, improves wiring consistency across projects, and delivers predictable performance throughout the machine lifecycle.

What problem does it solve?

The DSL-8D04G02M025KM1 solves the common integration challenge of connecting control cabinets to space-constrained sensors in harsh industrial environments. Without a dedicated interface cable, engineers often face unreliable connections, signal instability, or time-consuming custom assemblies. This model eliminates those risks by providing a standardized, mechanically secure connection that withstands industrial conditions. As a result, it minimizes wiring errors, reduces commissioning time, and helps prevent unexpected downtime caused by loose connectors or degraded cable performance.

 


Key Features & Specifications – SICK DSL-8D04G02M025KM1: Part Number 6021195

Feature Details Benefit
Connector Type (Controller Side) 9-pin D-Sub, female, straight Ensures direct compatibility with standard control and interface modules
Connector Type (Device Side) M8, 4-pin, male, straight Ideal for compact sensors and space-limited field devices
Cable Length 2 meters Provides practical reach between control cabinet and sensor without excess slack
Connector Material TPU housing Enhances durability and resistance to mechanical stress
Locking Mechanism Nickel-plated brass locking nut Maintains secure connections under vibration and movement
Jacket Material PVC, industrial grade Protects against abrasion, oils, and common industrial contaminants
Cable Diameter 5 mm Balances flexibility with mechanical robustness
Conductor Cross Section 0.25 mm² Supports stable power and signal transmission
Electrical Rating Up to 35 V, 4 A Suitable for typical industrial sensor and actuator loads
Shielding Unshielded Optimized for standard automation environments with clean signal paths
Ingress Protection IP67 Reliable operation in dusty or moisture-exposed installations
Operating Temperature –40 °C to +90 °C (fixed installation) Ensures dependable performance across wide temperature ranges
Installation Orientation Straight connectors on both ends Simplifies routing and reduces mechanical strain at connection points

Download SICK DSL-8D04G02M025KM1 (6021195) Datasheet

 


Commercial Information – SICK DSL-8D04G02M025KM1

Commercial Data Details
EAN Number 4047084102875
Weight 87 g
Country of Origin China

 

 


The Applications

1. Precision Sensor Wiring in High-Speed Packaging Machinery

High-speed packaging equipment relies on accurate sensor feedback to control timing, counting, and product positioning. In these machines, sensors are often installed in tight mechanical spaces while controllers remain inside centralized cabinets. This cable enables a direct and stable connection between control-side interfaces and compact field sensors without requiring custom harnesses. Its straight connector layout supports clean routing along machine frames, reducing mechanical stress during continuous operation. The cable’s electrical stability helps prevent signal fluctuation caused by vibration or rapid machine cycles, ensuring consistent sensor response. This results in improved packaging accuracy, reduced stoppages, and lower maintenance effort over long production runs.

2. Robust Sensor Connections in Dusty or Moist Manufacturing Areas

Manufacturing environments such as metal processing, woodworking, or material handling expose sensor wiring to dust, debris, and mechanical wear. This connection cable is well suited for these conditions by maintaining secure electrical contact even when installed near moving equipment. Its durable outer jacket protects internal conductors from abrasion and accidental contact, while the sealed connector design helps prevent ingress-related failures. By preserving signal integrity in challenging conditions, the cable supports reliable sensor operation throughout extended shifts. This stability reduces troubleshooting time, avoids unexpected downtime, and helps maintain consistent process control in demanding industrial settings.

3. Clean Control Cabinet to Field Sensor Integration

Machine builders often need to interface control cabinets with externally mounted sensors using standardized, serviceable components. This cable provides a structured solution by linking cabinet-side connectors directly to M8-equipped field devices. Its defined conductor size supports stable power and signal transmission without unnecessary bulk. Installers benefit from faster commissioning and clearer wiring layouts, while maintenance teams gain a predictable replacement option. The result is a more organized control architecture that reduces wiring errors, simplifies documentation, and supports long-term machine scalability without redesigning existing electrical layouts.

4. Reliable Sensor Connectivity in Modular and Mobile Equipment

Modular production systems, test stations, and mobile industrial units require cabling that remains dependable despite movement and reconfiguration. This cable supports such applications by offering secure connectors that resist loosening during repositioning or vibration. Its balanced flexibility allows controlled bending without stressing connection points, helping preserve signal continuity during repeated setup changes. This reliability is critical where sensors must remain functional after relocation or adjustment. By reducing intermittent faults and connection failures, the cable helps maintain measurement accuracy and operational confidence in mobile or semi-permanent automation environments.

 


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