SICK BTF13-I1BM1099 HighLine Wire Draw Encoder for Long-Stroke Position Measurement
The SICK BTF13-I1BM1099 HighLine wire draw encoder is an industrial-grade solution for accurate linear position measurement over long distances up to 10 meters. Designed for applications where conventional linear sensors are difficult to install, it converts mechanical movement into precise absolute position data. The integrated absolute encoder with industrial Ethernet communication ensures position values are retained even after power loss. With a rugged housing, high resolution, and stable measurement performance, this model addresses the need for reliable long-range position feedback in demanding automation and motion control systems.
The SICK BTF13-I1BM1099 HighLine wire draw encoder delivers dependable position feedback in environments exposed to vibration, temperature variation, and mechanical stress. Its durable stainless-steel measuring wire and long mechanical service life support frequent motion cycles at high speed and acceleration. Absolute position sensing eliminates homing routines, enabling faster system startup and reduced downtime. In real-world use—such as cranes, lifting platforms, telescopic machinery, and automated storage systems—it improves control accuracy, enhances operational safety, and simplifies system design by providing consistent, long-stroke measurement in a compact form factor.
Why SICK BTF13-I1BM1099?
The SICK BTF13-I1BM1099 HighLine wire draw encoder is chosen when precision, durability, and long measurement range must coexist in one device. It is engineered for applications where space constraints, long travel distances, or harsh mechanical conditions rule out conventional linear encoders. By combining a robust wire draw mechanism with absolute position sensing and industrial Ethernet communication, it delivers immediate, reliable position data without recalibration. This model stands out for its ability to maintain accuracy under continuous motion, vibration, and temperature changes, making it a trusted choice for mission-critical automation systems.
What Problem Does It Solve?
The SICK BTF13-I1BM1099 solves the challenge of accurately measuring long linear movements in environments where traditional measurement systems struggle or fail. Applications such as cranes, telescopic equipment, vertical lifts, and automated storage systems often require precise position feedback over several meters, with minimal downtime and maintenance. This encoder eliminates the need for complex guide rails or repeated homing cycles by providing absolute position information at all times. As a result, it reduces commissioning effort, improves machine availability, and ensures consistent motion control even under demanding industrial conditions.
Key Features & Specifications – SICK BTF13-I1BM1099: Part Number 1060993
| Feature | Details | Benefit |
|---|---|---|
| Measurement Principle | Wire draw encoder with absolute encoder | Enables accurate linear position measurement over long distances without guide rails |
| Measurement Range | 0 … 10 m | Suitable for cranes, lifts, telescopic systems, and long-stroke machinery |
| Encoder Type | Absolute encoder | Retains position data after power loss, eliminating homing cycles |
| Resolution | Up to 0.001 mm (wire draw + encoder) | Supports high-precision positioning and smooth motion control |
| Repeatability | ≤ 1.5 mm | Ensures stable and consistent measurements in repetitive movements |
| Linearity | ≤ ±2 mm | Provides reliable accuracy across the full measuring range |
| Hysteresis | ≤ 3 mm | Improves control quality in bidirectional motion applications |
| Communication Interface | EtherNet/IP | Simplifies PLC integration in modern industrial networks |
| Programmable / Configurable | Yes | Allows flexible parameterization to match application needs |
| Measuring Wire Material | Stainless steel (V4A), highly flexible | High resistance to wear, corrosion, and mechanical fatigue |
| Wire Draw Life | Typically up to 1,000,000 cycles | Reduces maintenance frequency and total cost of ownership |
| Operating Speed | Up to 8 m/s | Suitable for fast-moving automation and dynamic systems |
| Wire Acceleration | Up to 40 m/s² | Maintains performance in high-acceleration applications |
| Housing Material | Anodized aluminum and plastic | Robust construction for industrial environments |
| Protection Rating | IP64 (mechanics), IP67 (encoder) | Reliable operation in dusty, humid, or harsh conditions |
| Operating Temperature | –30 °C to +70 °C | Stable performance across wide temperature ranges |
| Supply Voltage | 10 … 30 V DC | Compatible with standard industrial power systems |
| Power Consumption | ≤ 3 W (without load) | Energy-efficient operation |