$ 44.62
Compact SICK RZC1-04ZRS-KQ0 reed cylinder sensor for C-slot pneumatics. IP68-rated, fast switching, reliable piston position detection.
SICK RZC1-04ZRS-KQ0 reed cylinder sensor is a compact C-slot sensor engineered to detect piston position in pneumatic cylinders with high reliability. It addresses a common automation challenge: maintaining accurate end-position feedback in environments exposed to vibration, moisture, and temperature variation. The slim housing allows installation in tight machine layouts, while the sealed design supports long service life in demanding industrial conditions. Designed for standard C-slot cylinders, this sensor delivers stable switching behavior and dependable signal output for continuous production operations.
The SICK RZC1-04ZRS-KQ0 provides dependable magnetic sensing without calibration procedures, helping technicians reduce commissioning time and avoid adjustment errors. Its reed switching principle ensures repeatable detection even during fast cylinder movements, supporting high-cycle applications. The wide operating voltage range simplifies integration into existing control panels, while the integrated LED gives immediate visual feedback during setup and troubleshooting. With strong resistance to shock and environmental stress, the sensor improves machine uptime and contributes to consistent, predictable pneumatic system performance across automated lines.
The SICK RZC1-04ZRS-KQ0 is chosen when reliability, simplicity, and durability are non-negotiable in pneumatic automation. Its reed-based sensing technology offers stable and repeatable switching without software configuration or teach-in, making it ideal for both new installations and retrofits. The compact C-slot design fits neatly into modern, space-limited machinery, while its rugged construction withstands vibration, moisture, and temperature extremes. For engineers seeking long-term consistency, fast commissioning, and minimal maintenance, this model delivers dependable performance with proven industrial robustness.
The SICK RZC1-04ZRS-KQ0 solves the problem of unreliable piston position feedback in pneumatic cylinders operating under harsh conditions. In many applications, inconsistent sensing leads to misalignment, cycle errors, or unplanned downtime. This sensor provides accurate end-position detection even during high-speed or repetitive movements, ensuring precise timing and control. By maintaining stable switching behavior despite environmental stress, it reduces false signals, improves machine safety, and supports smooth, uninterrupted automation processes across production lines.
| Feature | Details | Benefit |
|---|---|---|
| Sensor Type | Reed cylinder sensor | Proven magnetic sensing ensures stable and repeatable switching without calibration |
| Cylinder Slot | C-slot compatible | Direct fit for common pneumatic cylinders, reducing installation complexity |
| Switching Output | Reed contact, Normally Open (NO) | Reliable signal output with minimal electrical noise |
| Switching Frequency | Up to 500 Hz | Supports fast-moving cylinders and high-cycle automation |
| Housing Length | 26.3 mm | Compact design ideal for space-constrained machinery |
| Supply Voltage | 5–30 V AC/DC | Flexible integration with various control systems |
| Output Current | ≤ 500 mA | Directly drives PLC inputs and control relays |
| Switching Capacity | ≤ 10 W | Suitable for a wide range of industrial control loads |
| Enclosure Rating | IP68 | Excellent protection against dust, water, and washdown environments |
| Operating Temperature | –30 °C to +80 °C | Reliable performance in cold storage, factories, and outdoor systems |
| Status Indicator | Integrated LED | Quick visual confirmation during setup and troubleshooting |
| Electrical Connection | M12 connector, 3-pin, 0.3 m cable | Secure, vibration-resistant connection for industrial use |
| Housing Material | Reinforced plastic (PA) | Lightweight yet durable for long-term operation |
| Shock & Vibration Resistance | 30 g shock, high vibration tolerance | Maintains accuracy in dynamic machine environments |
| Maintenance Requirement | No teach-in, no adjustment | Reduces downtime and simplifies maintenance routines |
| Typical Applications | Pneumatic cylinders, automation lines | Ensures precise piston position detection and cycle control |
Download SICK RZC1-04ZRS-KQ0 (1059745) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084274657 |
| Net Weight | 18 g |
| Country of Origin | Hungary |
1. End-Position Detection for High-Speed Packaging Cylinders
In automated packaging equipment, pneumatic cylinders perform rapid and repetitive movements to control sealing, pushing, and indexing actions. The SICK RZC1-04ZRS-KQ0 is applied to confirm exact piston end positions so each mechanical step is completed before the next sequence starts. Its fast switching response supports high cycle rates without missed signals, while the reed sensing principle maintains stable detection during continuous operation. The slim C-slot design allows mounting in tightly arranged machines, and the sealed construction protects the sensor from dust and moisture commonly found in packaging environments, helping maintain consistent throughput and reduce unexpected stoppages.
2. Pneumatic Position Monitoring in Assembly Stations
Automated assembly stations depend on precise actuator feedback to synchronize clamping, positioning, and part handling tasks. This sensor is commonly installed on pneumatic cylinders that control fixtures or alignment mechanisms. Its magnetic detection delivers repeatable position signals even when vibration is present from nearby tools or conveyors. The wide voltage tolerance simplifies connection to different control cabinets, and the visible status indicator helps technicians quickly confirm correct alignment. By eliminating adjustment procedures, the sensor shortens setup time and supports stable, repeatable assembly cycles with minimal maintenance effort.
3. Cylinder Feedback in Conveyors and Transfer Units
In conveyor-based material handling systems, pneumatic actuators manage stops, diverters, and lift mechanisms that direct product flow. The SICK RZC1-04ZRS-KQ0 is used to verify actuator positions, ensuring products are routed accurately and safely. Its resistance to shock and vibration allows dependable operation in fast-moving logistics environments. The robust housing protects against oil mist and airborne particles often present in warehouses and distribution centers. Reliable position confirmation helps prevent jams, reduces mechanical wear, and improves overall system efficiency during continuous material transfer operations.
4. Pneumatic Actuator Monitoring in Industrial Machinery
Industrial machines such as presses, processing equipment, and automated workstations rely on pneumatic actuators for guarding, ejection, and tool positioning. This sensor is applied to monitor those movements under challenging conditions, including temperature changes and mechanical stress. Its stable switching behavior ensures accurate feedback even during frequent cycling. The compact construction supports installation on compact machine frames, while the durable design minimizes service requirements. By delivering consistent position signals, the sensor supports safer machine operation, reduces false triggering, and helps maintain predictable machine performance over long production periods.
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Mounting Bracket | BEF-KHZ-RC1-130 | 2077686 | Wide piston diameter coverage (Ø 1–130 mm), stainless steel and aluminum construction for harsh environments |
| Mounting Bracket | BEF-KHZ-RC1-25 | 2077685 | Compact solution for small round cylinders, supports precise and stable sensor positioning |
| Mounting Bracket | BEF-KHZ-RC-12 | 2077673 | Lightweight and cost-efficient mounting for Ø 12 mm cylinders |
| Mounting Bracket | BEF-KHZ-RC-16 | 2077672 | Secure mounting on small pneumatic actuators with reliable alignment |
| Mounting Bracket | BEF-KHZ-RC-20 | 2077671 | Suitable for common industrial cylinder sizes, easy installation |
| Mounting Bracket | BEF-KHZ-RC-25 | 2077670 | Standardized mounting for widely used Ø 25 mm cylinders |
| Mounting Bracket | BEF-KHZ-RC-32 | 2077669 | Stable sensor fixation for mid-size pneumatic systems |
| Mounting Bracket | BEF-KHZ-RC-40 | 2077668 | Robust mechanical support for higher-force cylinders |
| Mounting Bracket | BEF-KHZ-RC-50 | 2077667 | Designed for heavy-duty pneumatic applications |
| Mounting Bracket | BEF-KHZ-RC-63 | 2077666 | Reliable mounting for large-diameter industrial cylinders |
| Mounting Bracket | BEF-KHZ-PC1 | 2076170 | Universal bracket for profile and tie-rod cylinders, includes mounting hardware |
| Sensor Cable | YF2A13-020UB1XLEAX | 2095604 | Straight M12 connector, 2 m cable for standard machine wiring |
| Sensor Cable | YF2A13-050UB1XLEAX | 2095605 | 5 m cable length for extended routing in large machines |
| Sensor Cable | YG2A13-020UB1XLEAX | 2095752 | Angled M12 connector for tight installation spaces |
| Sensor Cable | YG2A13-050UB1XLEAX | 2095753 | Angled connector with long cable run for flexible layouts |
| Sensor Cable | YF2A13-C60UB1XLEAX | 2145767 | Short 0.6 m cable, ideal for compact control cabinets |
| Sensor Cable | YF2A13-010UB1XLEAX | 2145768 | 1 m straight cable for close-proximity installations |
| Sensor Cable | YF2A13-030UB1XLEAX | 2145769 | 3 m cable for balanced reach and clean routing |
| Sensor Cable | YG2A13-C60UB1XLEAX | 2145770 | Angled short cable optimized for space-limited mounting |
| Sensor Cable | YG2A13-010UB1XLEAX | 2145771 | Angled 1 m cable for compact machine layouts |
| Sensor Cable | YG2A13-030UB1XLEAX | 2145772 | Angled 3 m cable enabling flexible sensor positioning |
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